So I've been trying to think of the question for my research.
I've started with "Should there be 3D printers included in the curriculum of the ARET program"
But there are so many variables to go with this. Are they worth it? 3D printers can get pretty expensive for some, with high quality, or cheap for other with not as high quality. There are many mid range printers as well, with a level of quality that works just fine for our uses.
But the cost is not just the cost of the printer, there is also material and maintenance. From looking around at different companies, the average price of the material is about $45 - $80 per kilogram of that material (for printers that use extrusion deposition). Some companies that print the model for you quote prices in m³, with prices like $2.50/m³ for plastic up to $20.00/m³ for stirling silver. But I doubt we'll be printing with stirling silver.
It also depends on how the printer works. There is a great blog post talking about the 'real' cost of 3D printing, explaining everything you must take into account that is not generally explained to you. There is the waste material, support material (the stuff printed to hold the model together while the rest is printed), and even glue to stick the different parts of your model together. Here is the blog post, I believe it is worth a read: http://www.engineering.com/3DPrinting/3DPrintingArticles/ArticleID/4280/The-Real-Cost-of-Materials.aspx
Yet the models them selves are not all that expensive. This model here is at a scale that I believe we would print our models to, if we had the chance.
The link to the model is here: http://www.thingiverse.com/thing:33310
If you don't want to check the link, the model only weighs 65 grams, and appears to maybe 15-20 centimeters across. If we think maybe of how much material went towards support and waste, I imagine the cost of the model to be around 100 to 150 grams. At $50 per kilogram, that model costs about $5.00 to $7.50. And this is just from one type of printer, there are more efficient models coming out each day.
If the ARET program paid for the printer, I feel like we students could pay for our models, seeing as that price is still fairly cheap depending on the printer.
Some other questions I need to think about is the durability of different 3D printers, and how long they last. What does the maintenance cost with them? How often do you have to replace parts? At least with the RepRap if a part is going, you can print out a replacement (provided the printer still works).
And then finally, how would we use the printers in our program? What classes would we use them in? I personally can see uses in almost every class, from statics (imagine just printing out some of the 3D statics questions and actually properly seeing what was going on) to any of our building modeling classes, where we could print the models of our houses. For the building design classes, are the models worth it? Its certainly something cool to keep, and if it prints so that you can take it apart, it shows your model fantastically. It might even be something to show to a future employer to help you stand out.
Maybe with 3D printing the models, we can gain more interest for the program and get more clients for projects, or get more people applying to join the program?
Anyways, those are my thoughts on the topic. I'll probably be researching mostly into how other Universities or classrooms have integrated their 3D printer into their curriculum, all the while thinking of these questions.
Thursday, 21 March 2013
Friday, 15 March 2013
An overview of some printers and printer types
I figured something useful to talk about on this blog would be types of printers available, and the
general cost of them and their materials.
Types of 3D printers:
Extrusion Deposition-
These printers work by having a roll, or a spool, of material, which it heats up and extrudes through a nozzle onto a surface. It prints the piece by doing layer after layer of this material, building it up slowly until the entire piece is complete.
Wikipedia has a fantastic image showing how this is done:
Some good examples of 3D printers that use Extrusion deposition
are:
Cubify - $1299 - http://cubify.com/cube/
In my opinion, this printer is a bit expensive and seems only super useful for making trinkets and costume pieces.
RepRap - $500-$900 http://www.reprap.org/wiki/Main_Page
This is a great cheap 3D printer, and not only that, but it can print out all of its
own parts. Meaning you can print more 3D printers and sell them! The level
of detail achievable is fairly good too.
MakerBot Replicator 2 - $2199 - https://store.makerbot.com/replicator2.html
While very expensive, the level of detail and quality with the models available
from this printer is astounding. It can print with a 3D resolution of 0.1 mm! The
printer seems to be high quality, and I think, if money is not an issue, it is entirely
worth it.
Granular material binding:
What this means is, the printer has a box of granular material, generally fairly fine
and in powdered form. Then the printer can use a laser to melt some of the powder
to bind it together for one layer. Then it is lowered into the powder a bit, and it will
solidify the next layer. This can also be used with sugar to make tasty 3D printed
treats.
This is a great video showing the process:
Video found on http://roboylabs.com/3d-printinters/#B3
Examples of Granular Materials Binding 3D printers:
The Zcorp Zprinter series - Price on request - http://www.zcorp.com/en/Products/3D-Printers/ZPrinter-150/spage.aspx
These printers seem very very high quality, and are most likely expensive. However, they are
speedy, have high quality models, and offer a HUGE variety of colours. They seem to be oriented
towards selling to companies and schools. They even have a page talking about Architectural
and Engineering... http://www.zcorp.com/en/Solutions/Architecture/spage.aspx
There are more granular materials binding 3D printers, but mostly industrial use only.
Photopolymerization
This printing technique takes a vat of liquid polymer, and exposes it to light from a DLP (digital light processing) projector, to harden small bits of the liquid polymer into a solid. This method can
achieve extremely precise models, with high levels of detail and quality.
Another video from http://roboylabs.com/3d-printinters/#B3 shows how this works -- I find this method to be mind-blowingly cool.
Examples of printers that use photopolymerization:
FormLabs Form1 - $2299 - http://www.kickstarter.com/projects/formlabs/form-1-an-affordable-professional-3d-printer
http://formlabs.com/pages/our-printer
This seems like one of the very high quality, not overly bank breaking options for 3D printers that use
photopolymerization. From the video on the kickstarter, it appears to have a fantastic resolution capability.
There are more photopolymerization printers, but most of them tend to be for industrial use only.
general cost of them and their materials.
Types of 3D printers:
Extrusion Deposition-
These printers work by having a roll, or a spool, of material, which it heats up and extrudes through a nozzle onto a surface. It prints the piece by doing layer after layer of this material, building it up slowly until the entire piece is complete.
| Source: Wikipedia |
Some good examples of 3D printers that use Extrusion deposition
are:
Cubify - $1299 - http://cubify.com/cube/
In my opinion, this printer is a bit expensive and seems only super useful for making trinkets and costume pieces.
RepRap - $500-$900 http://www.reprap.org/wiki/Main_Page
This is a great cheap 3D printer, and not only that, but it can print out all of its
own parts. Meaning you can print more 3D printers and sell them! The level
of detail achievable is fairly good too.
MakerBot Replicator 2 - $2199 - https://store.makerbot.com/replicator2.html
While very expensive, the level of detail and quality with the models available
from this printer is astounding. It can print with a 3D resolution of 0.1 mm! The
printer seems to be high quality, and I think, if money is not an issue, it is entirely
worth it.
Granular material binding:
What this means is, the printer has a box of granular material, generally fairly fine
and in powdered form. Then the printer can use a laser to melt some of the powder
to bind it together for one layer. Then it is lowered into the powder a bit, and it will
solidify the next layer. This can also be used with sugar to make tasty 3D printed
treats.
This is a great video showing the process:
Examples of Granular Materials Binding 3D printers:
The Zcorp Zprinter series - Price on request - http://www.zcorp.com/en/Products/3D-Printers/ZPrinter-150/spage.aspx
These printers seem very very high quality, and are most likely expensive. However, they are
speedy, have high quality models, and offer a HUGE variety of colours. They seem to be oriented
towards selling to companies and schools. They even have a page talking about Architectural
and Engineering... http://www.zcorp.com/en/Solutions/Architecture/spage.aspx
There are more granular materials binding 3D printers, but mostly industrial use only.
Photopolymerization
This printing technique takes a vat of liquid polymer, and exposes it to light from a DLP (digital light processing) projector, to harden small bits of the liquid polymer into a solid. This method can
achieve extremely precise models, with high levels of detail and quality.
Another video from http://roboylabs.com/3d-printinters/#B3 shows how this works -- I find this method to be mind-blowingly cool.
Examples of printers that use photopolymerization:
FormLabs Form1 - $2299 - http://www.kickstarter.com/projects/formlabs/form-1-an-affordable-professional-3d-printer
http://formlabs.com/pages/our-printer
This seems like one of the very high quality, not overly bank breaking options for 3D printers that use
photopolymerization. From the video on the kickstarter, it appears to have a fantastic resolution capability.
There are more photopolymerization printers, but most of them tend to be for industrial use only.
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